Archive for the ‘drywall’ Category

Drywall is done!

April 29, 2007

Our drywall is finished, and we are ready for painting. It’s amazing what a difference it makes, to have the walls all up and finished. It really looks like a house, and I think it’s a lovely house. I’m very excited that we’re going to get to live in this beautiful creation.

Here is a photo of our great room wall, all drywalled up:

And here is a better photo of our finished door with matching transom window:

In our upstairs shower, the tub surround upstairs, and the downstairs bath, the builders used Durock:

This picture is of our downstairs bath, with octagonal window visible.

When we came to visit our house on Saturday, the drywall was all up, but had not had the spray sealant put on it. However, when we came back on Sunday morning, it had been sprayed, so the texture was visible. This was the sign that the drywallers were completely done and we are now ready for paint!

The reason we came by on Sunday as well as Saturday was to drop our paint choices into the Doc box. I thought we did this rather cleverly, though I’m sure millions of other people have done the same thing! We had an earlier draft of the floorplans, not showing the ICF walls, but that would be suitable to use for this purpose. We color coded every wall, showing which colors we wanted, so that there would be no possibility of error. Can you tell I’m a teacher? I anticipate confusion arising, and try my best to prevent it. We stapled the sheet with our various color choices, including manufacturer, color name, and color number, to the front of our color-coded floorplans.

We wanted our trayed ceiling in the master bedroom to have a ring of the iceberg blue wall paint around the tray area, so that is what’s color coded at the top of this page. And, of course, as part of the green building process, we are using low/no VOC paints.

Our builder, Woody Dortch of Classic Structures, Inc., has been hard at work continuing to install the James Hardie Board siding onto our house:

The first floor is almost done, and, on one side of the house, he’s finished the siding entirely. Huzzah!

Woody said something which really struck me this week, and I thought I’d mention it, since it’s indicative of the type of builder he is. I was telling him that we’d heard horror stories from other people who had new construction homes, about what a difficult and traumatic process it was. Woody said, “When you’re building a house, you have to expect that problems will come up. It’s how you handle it that makes it a good or bad building experience.” I thought that was remarkable, since it was exactly TRUE.

For example, Woody spoke with the propane guy, who said that the ugly propane vent on the front of the house could be moved, but that he (propane guy) was not going to move it (jerk). So Woody told us that he would move the vent himself, and was going to pay to replace the entire sheet of metal for the roof, so that we don’t have an ugly patch job. His pride in the finished product, as well as his dedication to us as his customers are truly remarkable. As a teacher, I generally have a low opinion of people’s integrity, but Woody’s honesty & integrity are striking!

Finally, we resolved the issue of our overly expensive floors. Woody found another vendor for us, who is going to give us just what we want: brown tiles for the kitchen & master bath, black & white subway tiles for the downstairs bath, frieze carpet for the master bedroom, and bamboo flooring for everywhere else, for very close to our budget. Here is a photo of the exact bamboo flooring we’re using: Columbia Flooring’s Ivory Bamboo.

Next steps: the interior will be painted; Woody will continue installing the Hardie Board siding; our garage door will go up; the flooring will go in; our cabinets will be installed.

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Will it be a house when the siding goes up?

April 21, 2007

And the dispute rages on. I maintain that it’s more than a lot, but my husband maintains that it’s less than a house! Things are really moving this week, though.

The first news is that our builder, Woody Dortch of Classic Structures, Inc., has begun putting up our siding. Which is why I say that, once it no longer looks like a gigantic foam ice chest, we should call it a HOUSE! Here is a shot of the front of the house, with the bay window partially covered with Hardie Board siding:

One interesting fact about the Hardie Board is that the white trim pieces are apparently extremely fragile. Woody told my husband that he just lifts the trim pieces onto his shoulders, and they snap. They’re quite expensive, about $15 each, so he’s lost some money because of the fragility of this material. Woody said that, if he had it to do over, he’d probably have used PVC trim. He demonstrated for my husband by hitting a piece across his thigh. It broke in two pieces: a $15 demonstration. Yikes!

And here is the side of the house, with siding up to the top of the first floor. Notice the ladder-type thingie (to use a highly technical term) that Woody and his worker stand on to put up the siding:

This is the part I think looks the coolest, because it really shows me what the house will look like. The first floor of the back side of the house has the siding put up. Notice the white chair, one of two chairs that we bought for the workers to sit in while eating lunch or taking a break. After a few minutes of sitting on concrete myself, I felt pity for the poor souls having to do that every time they wanted to rest!

We’ve also had big things going on inside the house. The Icynene insulation was sprayed in on Monday, and we passed our inspection Thursday, so the drywall hanging has begun. Huzzah!

Here is the Icynene inside the 2nd floor trusses over our library:

I think it looks really cool, like a big foam cloud, to use yet another highly technical description. This is how you know the blog is really written by an ignorant consumer, rather than being an ad for a construction company! Here is another shot of the Icynene, this time trimmed off. It’s the insulated wall dividing our dining area & kitchen from the garage:

Since the entire shell of the house, garage included, is ICF construction, we needed a very well-insulated wall dividing our living area from the garage area. Icynene, from everything we’ve read, makes for an extremely well-sealed, energy efficient home, so it fit our bill.

Because we passed our insulation inspection, the drywall hanging began Friday. The workers were still working over the weekend, when we went out to the house, so we felt bad poking around and taking many pictures. Here is a shot of the drywall in the Great Room area:

And here is another shot of the area, this time showing the foyer. Notice the new transom window has been installed, so it now matches the door:

We got our flooring estimate back, and found out that Brazilian maple is wildly out of our price range! So we went back to square one, did some more reading of reviews of bamboo, and found nothing to say that bamboo would be a problem in a humid climate like Florida. Because our HVAC system has been appropriately sized for our ICF home (roughly half the size of an HVAC for a normal home of this square footage), humidity within the house itself should not be an issue. The other thing was that the flooring contractors we were using only carried carbonized bamboo, not non-carbonized bamboo. The carbonization process makes the bamboo weaker, so that could have been why they didn’t recommend it. We found a supplier for them who carried non-carbonized bamboo, horizontal grain, so we are hoping that will re-align our floor budget.

We are now waiting for the drywall to finish being hung (approximately 8-9 days, according to Woody), and then it will be ready to paint. Woody and his worker will continue installing the Hardie Board siding, and when he is finished, the septic tank will go in. Huzzah!